Manufacturing

IES-Energia fabrication workshop is in Sundar Industrial Estate-Lahore where we manufacture/fabricate Electrical Panels, Pneumatic Panels, Cable Trays, Skids etc as per project requirement. We have in house capabilities to perform well in the manufacturing for providing services to its valuable clients in many areas. .

  • Cable Trays, Electrical Panels, Wellhead Control Panels, Pneumatic Panels and Chemical Injection skids in its ENERGIA fabrication facilities in Sunder Industrial Estate Lahore.
  • IES has capacity to provide wellhead control panels completely engineered and fabricated in local workshop in Sunder Industrial Estate. The wellhead panel comprises hydraulic pump and reservoir and either driven by hydrocarbon gas (scrubbed off from wellhead gas) or electrical power supplies whichever is available. All instruments and fittings are of high pressure stainless steel material.
  • Electrical panels are engineered, constructed and manufactured in IES workshop in categories such as LT panel, Power Factor Improvement (PFI) panel, Motor Control panel, Variable Frequency Drive panel, Synchronizing panel and Process Control Panel.
  • Chemical Injection Skids are complete solution as a skid mounted equipment, including vessel, metering pump, level gauge, and pressure instruments.
  • The Pneumatic Control Panel is comprised of pneumatic (either air or gas operated) circuits working in logical sequence. The sequencer changeover is controlled by process variations and consequently outputs are used for operation and control requirements.

Cable Management System

IES-Energia Cable Management System comprising of Cables, Glands, Junction Boxes and Cable trays + ladders. We design + manufacture Cables Trays as per the project requirement keeping in view economy along with the convenience of fast delivery and other functional benefits. Key features are as follows: .

  • Material : Mild Steel Sheet, Galvanized Steel, Stainless Steel 304/316 Grade
  • Colour: RAL 7032, RAL 7035, rust free Powder Coated and Hot Dip Galvanizing.
  • Easy to install
  • Specialized cable tray fittings are made compatible with each style and manufacturer
  • Partition between Power and Instrumentation Cables
  • Elegant perforated design providing ventilation along with smooth finish
  • High strength design and compact fitting
  • Support blocks to maintain spacing between conductors and to prevent overheating of cables
  • Special Coating is available upon request.

Low Voltage Switchgear

Low Voltage System is IES-Energia tailored solution which offers the economy and flexibility of choice for most of the Industrial and residential applications. We can meet high current applications up to 6300A down to few ampere applications. Typical applications include Distribution, Motor Control, Power Factor Improvement, Synchronization and PLC Control.

Features & Benefits

  • Fixed, withdrawable
  • Compartmentalized
  • Front or rear access
  • Compliant to IEC 60439-1
  • Rated operational voltage: 690V AC, 600V DC
  • Rated current: Up to 6300 A
  • Rated Insulation voltage: 1000 V
  • Rated short Circuit Current Level: Up to 150KA
  • Ingress Protection class: IP 30 to 54
  • Height: 450~2200mm (Available as per customer requirements)
  • Depth: 125, 150, 200, 300, 400, 450, 600, 800 & 1200mm
  • Width: 300, 400, 500, 600, 800, 1000, 1200 mm
  • Mild Steel Sheet Thickness: 1.5mm~3mm
  • Typical form of separation: Form 1 to Form 4b
  • Color: RAL 7032, RAL 7035, Rust Free Powder Coated

NOTE: IES-Energia can supply Type Tested Low Voltage Switchgear (Schneider/ABB/EATON) and Motor Control assembly upto IEC 61439-2 and IEC 60439-1, of robust, modular and compact construction which would be tested to comply with internal arc tests IEC/TR 61641 and having front access switchboard suitable for mounting against a wall providing front access for installation and maintenance of equipment. Outgoing ways are available in fully with drawable, plug-in or fixed versions for short circuit protection devices S.C.P.D. Here are few features:

  • Rated operational voltage: 690V AC, 600V DC
  • Rated current: Up to 7800 A
  • Rated short time withstand current: Up to 100kARated Insulation voltage: 1000 V
  • Rated impulse withstand current: Up to 220kA
  • Ingress Protection class to IEC 529: IP 30 to 54
  • Height: 2000, 2200mm
  • Depth: 600, 800 & 1200mm
  • Width: 400, 500, 600, 800, 1000, 1200 mm
  • Typical form of separation: Form 1 to Form 4b
  • Up to 40 x 100A TP FUSE SWITCHES Per column
  • Colour RAL 7035 Epoxy-polyester paint

Bus Tie Duct System

IES-Energia Bus ducts are designed and manufactured in accordance with IEC Temperature Rise Limit standards which are used for connection between transformer and LV Panel and between two switchgears. All phase conductors are placed in a common enclosure with an air space between phases. There are no metallic barriers between phase conductors of adjacent phases.
The Bus duct enclosure are sheet steel fabricated, air insulated type and fully engineered to suit Customer’s requirements. The busbars installed in BTD are made of high density, high conductivity Tined copper bus bars and are insulated as per customer specifications along their length. Busbars and all joint surfaces are Tin plated as standard. All necessary equipment connection flanges, wall entrance seals, transformer and/or equipment adaptor box, elbows, offsets, wall supports, floor supports, flexible connectors are offered as per the customer requirement..
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Pneumatic Control Panel:

The Pneumatic Control Panel is comprised of pneumatic (either air or gas operated) circuits working in logical sequence. The sequencer changeover is controlled by process variations and consequently outputs are used for operation and control requirements. While using client’s schematic or IES-Energia schematics, we design the components and connections to eliminate interferences, make maintenance a breeze, and assure a precise fit.

Our team comprises of project managers and technical staff will work with you to choose the capabilities that best suit your needs. Whether you need control system design, fabrication, and/or integration services, our team is here to help. We can design and fabrication for :

  • Wellhead Control Panels
  • Pneumatic Control Panels
  • Hydraulic Control Panels
  • ESD Systems
  • Separator Control Panels/Plates
  • Pump Control Systems
  • Station Control Systems